Testing Motor Armature

Customer's Requirement:
Test device to record and evaluate electrical values of several DC motor armatures.
Project Scope:
Implementation:
- Tests of motor armatures on different operating voltages:
- Current draw DC + AC
- Rotation speed
- Rotating direction
- Engine cutout
- Displaying indicated value at testing device
- Input of limit values into software
- Automatic decision OK / NOK
- Controlling by SPS
- CE mark assignment
Development Environments:
- Step7 basic v10.5
- Zuken Cadstar 10.0 (circuit diagram, layout)
Tasks:
- Setup of test device at our site
- Selection of controllable DC-source and measuring equipment
- Development of a sensor for rotation speed, rotation direction up to 6000 rpm
- Implementation of SPS software at our site
- Implementation of a user-friendly HMI-UI
- Definition of an automatic test sequence with different test types
- Software test direct at the customer's place
- User manual
- Risk disclosure statement